Wire Harness
Adapter Harness
This category covers the adapter harnesses between EV vehicle systems, bridging signals from control units, battery systems, and charging interfaces to the vehicle main harness. Utilizing durable PVC insulation and foil or braided shielding, these essential EV wiring harnesses operate at rated voltages of 12V and 24V DC with a temperature range of -40°C to 90°C. They comply with ISO 6722, SAE J1939, and ISO 16750 standards, featuring secure crimping, locking connectors, and vibration-resistant structure. Designed to integrate smoothly with progauges products and the E Mobility fuse box, our adapter harnesses are compatible with the EV high-voltage power cables. Available for OEM / ODM development, including the specialized C8012 BCU Adapter Harness.
C-8012 BCU Adapter Harness
Technical Specifications
|
Design Type |
Fully customizable (OEM / ODM) |
|
Rated Voltage |
12V / 24V DC |
|
Current Rating |
2A–10A (BCU control and sensing) |
|
Insulation |
PVC |
|
Shielding |
Aluminum foil / braid |
|
Connector |
BCU-to-main-harness adapter; secure crimp |
|
Operating Temperature |
-40°C to 90°C |
|
Compliance |
ISO 6722; vibration ISO 16750 |
|
Customization |
OEM / ODM; all parameters adjustable per customer requirements, final design confirmation, and application testing |
Product Description
Overview
The C8012 is a fully customizable (OEM / ODM) EV adapter harness for battery control unit (BCU) connections, bridging battery-control signals to the vehicle main communication network. Rated voltage is 12V / 24V DC, current rating 2A–10A, with PVC insulation, and foil / braid shielding, operating temperature -40°C to 90°C, compliant with ISO 6722 and vibration-tested per ISO 16750, with secure crimping and a vibration-resistant build. It integrates with the progauges EV BMS and E-Mobility fuse box and is customizable for connector type, pinout, length, and shielding.
Key Features
- BCU adapter harness
- Battery-control signal adaptation
- EMI shielding with vibration-resistant crimp
- Connector, pinout, and length options
- Compatible with progauges EV harness system and E-Mobility fuse box
- OEM / ODM customizable
Markets & Applications
For signal adaptation between the EV BCU and the main harness. Available for OEM / ODM development.