Wire Harness
EV High Voltage Power Cable
This category covers high-voltage power cables for EV vehicles and energy storage systems. These advanced EV high-voltage power cables use automotive-grade insulation, multilayer EMI / EMC shielding, and high-flex construction for DC and AC links between batteries, inverters, and motors. Our EV high-voltage power cables are designed to seamlessly integrate with the progauges product, EV wiring harness, and E-Mobility fuse box. The conductor size, voltage, current, and environmental protection are fully customizable based on customer requirements. They are ideally suited for electric buses, commercial EV fleets, and battery energy storage systems. Available for comprehensive OEM / ODM development.
C-8004 Energy Storage Cable
Technical Specifications
|
Design Type |
Fully customizable (OEM / ODM) |
|
Standard Compatibility |
CCS1 / CCS2 |
|
Rated Voltage |
HV DC / AC charging (per vehicle) |
|
Current Rating |
Per vehicle and charging power |
|
Conductor |
Multi-strand tin-plated copper |
|
Insulation |
High-temperature insulation |
|
Shielding |
Multilayer EMI shielding |
|
Connector & Jacket |
CCS1 / CCS2 inlet side; HV orange TPE / PUR jacket |
|
Operating Temperature |
-40°C to +125°C |
|
Compliance |
ISO 6722 and equivalent automotive standards |
|
Customization |
OEM / ODM; all parameters adjustable per customer requirements, final design confirmation, and application testing |
Product Description
Overview
The C8004 is a fully customizable (OEM / ODM) EV charging inlet harness compatible with CCS1 and CCS2 standards, bridging the vehicle charging inlet to the onboard charger (OBC), battery management system (BMS), and charging controller. It uses multi-strand tin-plated copper conductors, high-temperature insulation, and multilayer EMI shielding, with a high-voltage orange TPE / PUR jacket and vibration-resistant build, operating temperature -40°C to +125°C, compliant with ISO 6722 and equivalent automotive standards. It integrates with the progauges EV harness system and E-Mobility fuse box and is customizable for length, connector type, and signal routing per vehicle inlet configuration.
Key Features
- CCS1 / CCS2 charging inlet harness
- Integrated HV DC / AC charging interface
- Multilayer EMI shielding with vibration-resistant crimp
- HV orange jacket with high-temperature insulation
- Compatible with progauges EV harness system and E-Mobility fuse box
- OEM / ODM customizable
Markets & Applications
For CCS1 / CCS2 charging inlet harnesses on electric buses, commercial EVs, and passenger EVs, bridging the inlet to the onboard charger (OBC), BMS, and charging controller. Available for OEM / ODM development.