EV High Voltage Power Cable

This category covers high-voltage power cables for EV vehicles and energy storage systems. These advanced EV high-voltage power cables use automotive-grade insulation, multilayer EMI / EMC shielding, and high-flex construction for DC and AC links between batteries, inverters, and motors. Our EV high-voltage power cables are designed to seamlessly integrate with the progauges product, EV wiring harness, and E-Mobility fuse box. The conductor size, voltage, current, and environmental protection are fully customizable based on customer requirements. They are ideally suited for electric buses, commercial EV fleets, and battery energy storage systems. Available for comprehensive OEM / ODM development.

C-8002 Energy Storage Cable

Technical Specifications

Design Type

Fully customizable (OEM / ODM)

Rated Voltage

Up to 1500V DC

Conductor Material

Stranded copper or aluminum

Insulation

High-grade XLPE or silicone rubber (halogen-free)

Shielding

Multilayer EMI / EMC protection

Flame Rating

UL 94V-0 / VW-1

Environmental

UV, ozone, and oil resistant

Termination

High-current quick-connect or busbar

Operating Temperature

-40°C to +125°C

Compliance

ISO 6722, ISO 19642, LV 216 (extended)

Customization

OEM / ODM; all parameters adjustable per customer requirements, final design confirmation, and application testing

 

Product Description

Overview

The C8002 is a fully customizable (OEM / ODM) EV high-voltage power cable for internal connections in battery energy storage systems (BESS), such as battery-to-inverter and module-to-module links, supporting high-voltage DC transmission. Rated voltage is up to 1500V DC, with stranded copper or aluminum conductors, high-grade XLPE or silicone-rubber (halogen-free) insulation, and multilayer EMI / EMC shielding, a UL 94V-0 / VW-1 flame rating, operating temperature -40°C to +125°C, UV / ozone / oil resistance, and compatibility with high-current quick-connect or busbar terminations, compliant with ISO 6722, ISO 19642, and LV 216 extended automotive / ESS standards. It integrates with the progauges EV harness system and E-Mobility fuse box and is customizable for insulation, temperature class, and termination.

Key Features

  • High-voltage power cable for BESS internal links
  • Up to 1500V DC high-voltage DC transmission
  • Halogen-free flame-retardant insulation, multilayer EMI shielding
  • Quick-connect or busbar termination options
  • Compatible with progauges EV harness system and E-Mobility fuse box
  • OEM / ODM customizable

Markets & Applications

For high-voltage internal connections in battery energy storage systems (BESS) and hybrid EV storage. Available for OEM / ODM development.