Wire Harness
EV High Voltage Power Cable
This category covers high-voltage power cables for EV vehicles and energy storage systems. These advanced EV high-voltage power cables use automotive-grade insulation, multilayer EMI / EMC shielding, and high-flex construction for DC and AC links between batteries, inverters, and motors. Our EV high-voltage power cables are designed to seamlessly integrate with the progauges product, EV wiring harness, and E-Mobility fuse box. The conductor size, voltage, current, and environmental protection are fully customizable based on customer requirements. They are ideally suited for electric buses, commercial EV fleets, and battery energy storage systems. Available for comprehensive OEM / ODM development.
C-8001 New Energy Bus High Power Battery Cable
Technical Specifications
|
Design Type |
Fully customizable (OEM / ODM) |
|
Rated Voltage |
Up to 1000V AC / 1500V DC |
|
Current Rating |
250A–500A (per conductor cross-section) |
|
Conductor Cross-Section |
35–120 mm² (typical 50 / 70 / 95 mm²) |
|
Conductor Material |
Bare copper or aluminum alloy |
|
Insulation |
XLPE or XLPO (halogen-free) |
|
Shielding |
Multilayer EMI / EMC (tinned-copper braid + aluminum foil) |
|
Min. Bend Radius |
4–6× outer diameter (high-flex) |
|
Operating Temperature |
-40°C to +125°C |
|
Flame Rating |
VW-1 / UL 94V-0 (halogen-free, low-smoke) |
|
Compliance |
ISO 6722, ISO 19642, LV 216, or equivalent |
|
Customization |
OEM / ODM; all parameters adjustable per customer requirements, final design confirmation, and application testing |
Product Description
Overview
The C8001 is a fully customizable (OEM / ODM) EV high-voltage power cable for electric-bus main battery connections, supporting high-voltage DC transmission and large current capacity. Rated voltage is up to 1000V AC / 1500V DC, current rating 250A–500A (per conductor cross-section), conductor cross-section 35–120 mm², with bare-copper or aluminum-alloy conductors, XLPE / XLPO (halogen-free) insulation, and multilayer EMI / EMC shielding, operating temperature -40°C to +125°C, meeting or exceeding ISO 6722, ISO 19642, LV 216, or equivalent automotive HV standards, with a VW-1 / UL 94V-0 flame rating. It integrates with the progauges EV harness system and E-Mobility fuse box and is customizable for conductor size, voltage / current, and termination.
Key Features
- High-voltage power cable for electric-bus battery links
- High-voltage, high-current design up to 1500V DC / 500A
- Multilayer EMI / EMC shielding with high-grade insulation
- High-flex, vibration-resistant build with HV orange jacket
- Compatible with progauges EV harness system and E-Mobility fuse box
- OEM / ODM customizable
Markets & Applications
For battery-to-system high-voltage links on electric buses and commercial EV fleets (EV Vehicle). Available for OEM / ODM development.